Caprolactam Production from Cyclohexanone via Beckmann Rearrangement Process
Caprolactam Production Cost Breakup from Cyclohexanone via Beckmann Rearrangement Process
This report presents a detailed cost analysis of azepan-2-one production from cyclohexanone via Beckmann rearrangement.
Last Updated: January, 2025
This report presents a detailed cost analysis of azepan-2-one production from cyclohexanone via Beckmann rearrangement. In this process, cyclohexanone is first converted into cyclohexanone oxime by reacting it with hydroxylamine sulphate. Then the cyclohexanone oxime produced is treated with sulphuric acid, which induces Beckmann rearrangement to produce bisulphate salt of caprolactam. This is followed by the neutralization of the bisulphate salt of caprolactam using ammonia to cogenerate ammonium sulphate and finally produce caprolactam.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
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- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
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