Hydrogenated Castor Oil Production By Catalytic Hydrogenation Reaction
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of hydrogenated castor oil production by catalytic hydrogenation reaction. The production process is initiated by the chemical reaction between castor oil and hydrogen, where the hydrogen is blown through the content of castor oil. The reaction is carried at a high temperature ranging between 125 to 135 °C, resulting in the hydrogenation of castor oil and producing white-waxy solid hydrogenated castor oil as the final product.
Top Producers of Hydrogenated Castor Oil
- BASF
- Vertellus
- ROYAL CASTOR PRODUCTS
- TGV Group
- Alpha Hi-Tech
Feedstock for Hydrogenated Castor Oil
Hydrogenated castor oil is a waxy-solid compound produced by using hydrogen and castor oil as its chief feedstocks. The procurement of hydrogenated castor oil and its feedstocks is determined by several factors that are related to its market dynamics.
Factors such as the production cost, market prices, supply chain stability, along demand from the downstream industries (including cosmetics, pharmaceuticals, rubber, and polymer industries, etc.) altogether play a vital role in impacting its procurement on a large scale. Moreover, other factors, including the availability of the raw materials (such as hydrogen, castor seed, etc.)., activities in the upstream industries, trading and transportation activities, logistics, and governmental policies, also influence its overall procurement in the global chemical market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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