Udeesha Tomar
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Sulfuric Acid Production from Tail Gas Using H2O2 Abatement
Sulfuric Acid Production Cost Breakup from Tail Gas Using H2O2 Abatement
This report presents an up-to-date, detailed cost analysis of sulphuric acid production via tail gas purification using hydrogen peroxide abatement.
Last Updated: January, 2025
Written ByUdeesha Tomar
In this process, sulfur dioxide (SO2) is transformed into sulfuric acid (H2SO4) by exposing it to an aqueous scrubbing solution. This solution contains sulfuric acid, hydrogen peroxide, and/or peroxy acids of sulfur. The reaction takes place in a gas-liquid device with continuous liquid scrubbing. The scrubbing solution has a high acid concentration, reaching up to 99% or more by weight of H2SO4. The presence of hydrogen peroxide or peroxy acids plays a vital role in the oxidation of SO2 to H2SO4, making the process more efficient in converting harmful sulfur dioxide into sulfuric acid.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
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- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
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