Thymol Production By Alkylation Reaction
Production Cost Report | Flavours and Fragrances
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of thymol production from alkylation reaction. The preparation method begins with the chemical reaction between m-cresol and isopropanol. The process is carried out in the presence of a catalyst, such as zeolite socony mobil–5 or ZSM-5, that catalyzes the alkylation reaction and results in the production of thymol as the final product.
Top Producers of Thymol
- J & K SCIENTIFIC
- BOC Sciences
- Meryer (Shanghai) Chemical Technology
- TCI AMERICA
- Alfa Aesar
Feedstock for Thymol
Thymol is a phenol derivative obtained by using m-cresol and isopropanol as its major feedstock. The procurement of thymol is influenced by some major factors related to its complex market dynamics, including the production cost and processing of thymol, along with the variations in its market prices and logistics, etc. Moreover, other factors such as the availability of its raw materials (including toluene, phenol, and propene, etc., for isopropanol and m-cresol production), the demand observed for thymol in pharmaceutical, cosmetics, and food products, as well as the trading and transportation activities have a significant impact on its procurement. Similarly, factors such as the sociopolitical aspects and economic and governmental policies also influence its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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