Valeric Acid Production From Valeraldehyde
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of valeric acid production from valeraldehyde. The production process begins with the chemical reaction between 1-butene and syngas (a mixture of carbon monoxide (CO) and hydrogen (H2) gas) through an oxo-process or hydroformylation reaction. The reaction results in the production of valeraldehyde, which is again treated with oxygen and undergoes oxidation, leading to the formation of valeric acid as the end product.
Top Producers of Valeric Acid
- Perstorp Group
- Dow Chemical Company
- OXEA
- Yufeng International Co., Ltd
- Otto Chemie Pvt. Ltd.
Feedstock for Valeric Acid
Valeric acid is an organic chemical compound that is obtained by using valeraldehyde as its primary feedstock. The procurement of valeric acid is governed by some prominent factors, including the production cost of valeric acid, the variations in its market prices, trade and logistics, etc. Moreover, other factors, including the availability of its raw materials (including 1-butene, hydrogen, and carbon monoxide gas for valeraldehyde, which is further used for valeric acid), along with the stability in the supply chain, demand for valeric acid in pharmaceutical, food, and beverages industries, as well as the socioeconomic conditions, and governmental policies directly determine its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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