2-Ethylhexanoic Acid Production from Propylene
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report proffers the thorough economics of 2-ethylhexanoic acid production from propylene. The production process of 2-ethylhexanoic acid begins with the hydroformylation of propylene to give butyraldehyde using carbon monoxide and hydrogen. It then undergoes self-condensation, yielding 2-ethyl-2-hexenal (2E2H), which on hydrogenation leads to produce 2-ethylhexenal as an intermediate. Finally, the intermediate is then oxidized in the presence of oxygen to produce 2-ethylhexanoic acid as the final product.
Top Producers of 2-Ethylhexanoic Acid
- BASF SE
- Perstorp Holding AB
- Elekeiroz
- The Eastman Chemical Company
- Dow Inc.
Feedstocks for 2-Ethylhexanoic Acid
2-Ethylhexanoic acid is an alkene derivative obtained by using propylene as its major feedstock. The procurement of 20ethylhexanoic acid is largely influenced by factors including the production and availability of its feedstocks (including propylene, carbon monoxide, hydrogen, etc.), along with its manufacturing cost and variation in its market prices, etc. Moreover, crucial factors, including its demand observed in the plastic, resin, chemical, and pharmaceutical industries, as well as logistics, trade, and transportation policies, directly determine its procurement across the globe. Similarly, factors such as governmental regulation and socioeconomic conditions impact its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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