Production Cost Report | Chemicals

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Active Zinc Oxide Production Cost Breakup By Direct Method

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of active zinc oxide production by direct method. The synthesis begins with the thermal decomposition of zinc ore in the presence of oxygen. The reaction results in the production of solid zinc oxide and gaseous sulfur dioxide. The zinc oxide obtained is now reduced using a carbon source such as coke or anthracite to produce gaseous zinc and further undergoes oxidation to generate active zinc oxide with high reactivity at the end.

Top Producers of Active Zinc Oxide

  • Zochem LLC
  • A-Esse
  • Grillo
  • G.H. Chemicals Ltd.
  • Hakusui

Feedstocks For Active Zinc Oxide

Active zinc is synthesized by using zinc ore and oxygen as its major raw materials. There are different factors that can affect the overall procurement of active zinc oxide in the chemical market. Some of the primary aspects that can potentially influence the acquisition of the feedstocks used in the production of active zinc oxide are the production rate of raw materials, supply chain stability, demand from downstream industries, market prices, revenue trends, logistics, and trade policies. Other factors, including production of zinc metal ore (feedstock), mining costs, labor charges, etc, also play an important role in determining the overall procurement of active zinc oxide on a large scale.

Our report consists of an extensive and comprehensive analysis of the active zinc oxide industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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