Production Process of Alumina Hydrate via Bayer’s Process
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report entails a detailed cost evaluation of production via Bayer’s process. The production process of alumina hydrate is initiated by treating bauxite ore with alumina content with the hot aqueous solution of sodium hydroxide under high pressure to produce precipitates of alumina hydrate or aluminium hydroxide crystals as a resultant. The resultant is then filtered from the solution and purified to obtain alumina hydrate as the final product.
Top Producers of Alumina Hydrate
- Albemarle Corporation
- Alfa Aesar
- Sumitomo Chemical Corporation Limited
- Alcoa Inc.
- Huber Engineered Materials
Feedstock for Alumina Hydrate
Alumina hydrate is a chemical compound produced by using bauxite ore (with alumina content) as its primary feedstock. The procurement of alumina hydrate is chiefly influenced by various factors, including the extraction cost of bauxite ore (for alumina, that serves as a prominent element for alumina hydrate), along with the regional availability of bauxite ore (covering Australia, China, etc.), as well as the stability in the supply chain and trade policies, etc. Other prominent factors, including the production cost and variation in market prices of alumina hydrate, its demand in the chemical, pharmaceutical, and metal industries, as well as the governmental policies, socioeconomic conditions, logistics, transportation, and environmental conditions altogether govern its procurement across various regions.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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