Anhydrous Ammonia Production By Haber-Bosch Process
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2025 | From $ USD
This report proffers the thorough economics of anhydrous ammonia production by the Haber-Bosch process. The synthesis is initiated with the isolation of gaseous hydrogen from natural gas or liquified petroleum gas. Hydrogen gas is then reacted with nitrogen gas under high pressure and temperature in the presence of a metallic catalyst. In this reaction, iron is utilized to catalyze the reaction and results in the production of anhydrous ammonia as the end product.
Top Producers of Anhydrous Ammonia
- BASF
- EuroChem
- Acron
- Yara International
- CF Industries
Feedstocks For Anhydrous Ammonia
Anhydrous ammonia is obtained by using nitrogen and hydrogen gas as its chief feedstocks. Shifts in market dynamics of its feedstocks play a vital role in determining the procurement of anhydrous ammonia on a large scale. Its procurement is influenced by several factors, including market prices of its feedstocks, production cost, stability in supply, and demand from downstream industries such as chemical, agrochemical, and metallurgical industries etc. Moreover, other factors, including sustainability and environmental concerns, logistics, trade policies, and governmental policies, have the potential to impact the procurement of anhydrous ammonia to a great extent.
Our report consists of an extensive and comprehensive analysis of the anhydrous ammonia industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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