Biaxially Oriented Nylon (BON) Production by Biaxial Orientation
Production Cost Report | Packaging
Details: Germany - based plant Q1 2024 | From $ USD
This report provides an extensive cost evaluation of biaxially oriented nylon production by biaxial orientation. The production process of biaxially oriented nylon is carried out by the biaxial orientation method. The nylon strings are stretched in longitudinal and transverse directions at high temperatures to maintain their stretchability. As a result, the orientation of its polymer chain changes and becomes parallel to the plane, resulting in the production of biaxially oriented nylon films at the end.
Top Producers of Biaxially Oriented Nylon (BON)
- TOYOBO
- Feliz plastic
- Mitsubishi Chemical
- One Stop Pack
- Webpac
Feedstocks for Biaxially Oriented Nylon (BON)
Biaxially oriented nylon, or BON, is manufactured using nylon resins as its chief raw material. It uses nylon-6 or nylon-6,6 variety as per the requirement to develop BON films by biaxial orientation. The variations observed in the BON market are majorly determined by the procurement of its feedstock. Different factors are responsible for influencing the feedstock market.
Factors including the production rate, production cost, availability from upstream industries, and demand from downstream industries play a major role in determining the acquisition of nylon resin in the global market. Moreover, other factors like logistics and transportation, sustainability, and environmental concerns, along with governmental and trade policies, can have an impact on the overall procurement of nylon and BON in the global market.
Our report consists of an extensive and comprehensive analysis of the biaxially oriented nylon industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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