Quicklime Production By Thermal Decomposition Method
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of Quicklime production by thermal decomposition method. The production process of burnt lime, commonly known as quick lime, begins with the thermal decomposition of limestone. The reaction is initiated by heating limestone or calcium carbonate at a high temperature of approximately 900 °C. The process results in the production of carbon dioxide as a byproduct which is forced off amid the reaction that results in the formation of Quicklime as the final product.
Top Producers of Quicklime
- Lhoist
- Mississippi Lime
- Carmeuse
- Pete Lien & Sons
- Valley Minerals
Feedstocks for Quicklime
The production of Quicklime is carried out using calcium carbonate or limestone as its primary feedstock. The procurement of limestone is mainly dependent upon a few vital factors, such as the mining of limestone, processing cost, production rate, as well as demand from the downstream industries, etc. Other factors such as logistics, transportation costs, trade, and governmental policies also play a major role in determining the overall market price for the feedstock as well as Quicklime in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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