Production Cost Report | Food and Beverages

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Carboxymethyl Tamarind Kernel Powder (CMTKP) Production Cost Breakup By Carboxymethylation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of carboxymethyl tamarind kernel powder production by carboxymethylation reaction.  The preparation of carboxymethyl tamarind kernel powder or CMTKP begins by processing the tamarind seeds. The process is initiated from seed selection, removal of seed coat, separation, hammer milling, grinding, and ends at sieving. The powder collected is chemically modified by reacting it with an acidic chemical such as monochloroacetic acid, resulting in the production of carboxymethyl tamarind kernel powder or CMTKP as the final product.

Major Producers of Carboxymethyl Tamarind Kernel Powder (CMTKP)

  • Chhaya Industries
  • Vimal Industries 
  • Sunray International

Feedstocks for Carboxymethyl Tamarind Kernel Powder (CMTKP)

Carboxymethyl tamarind kernel powder is an organic thickener that is prepared by using tamarind kernel powder and carboxymethyl acid, such as monochloroacetic acid, as its major feedstock. The procurement of CMTKP and its feedstock is influenced by several factors. Factors such as the availability of its raw materials (including tamarind seeds, etc.), along with its manufacturing cost, market prices, logistics management, trade, and transportation activities, play a prime role in determining its procurement. Moreover, other factors, including the supply chain stability and demand observed from the textile, paper, and pulp industries altogether, influence its procurement process.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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