Cardboard Production From Heavy Duty Layered Papers
Production Cost Report | Packaging
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of cardboard production heavy duty layered papers. The production process of cardboard sheets, or cardboard products, begins with the production of heavy-duty layered paper sheets. The process begins by processing the paper pulp comprising of processed softwood variety, and recycled paper sheets. The pulp undergoes refining and is spread evenly to obtain uniform paper sheets after pressing it. The sheets are passed on to dry and are layered over each other to obtain heavy-duty paper sheets for cardboard. The heavy-duty layered paper sheets are processed through folding, cutting, and shaping to obtain the required cardboard products as the final product.
Top Producers of Cardboard
- International Paper
- Packaging Corporation of America
- Georgia-Pacific
- WestRock Company
- Stora Enso
Feedstock for Cardboard
Cardboard is a paper product, obtained by using softwood and recycled papers as its primary feedstock. The procurement of cardboard is majorly dependent upon factors such as the availability and processing cost of paper pulp (comprising of softwood varieties such as wood of pine tree and spruce, etc., along with other recycled papers), as well as its market prices and logistics, etc. There are various other factors, including its demand as a packaging material (for production of boxes, used to pack food, beverages, chemicals, pharmaceuticals, cosmetics, and other commercial products) that play a vital role and influence its procurement. Moreover, factors such as trade, supply, transportation, and governmental policies have a prominent impact on its industrial procurement across various regions.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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