Production Cost Report | Food and Beverages

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Catechu Production Cost Breakup By Acacia Catechu

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of catechu production from Acacia catechu. The process begins with cutting down the heartwood of Acacia catechu into fine chips and boiling it in water inside an extractor. The liquid extract obtained after boiling the wood chips with water is then filtered and again concentrated by heating. The concentrated extract obtained is crystallized by cooling, then passed through a filter press and washed with cold water. The crystallized extract is further passed on to create uniform tablets after shaping it and processed further for packaging.

Major Manufacturers of Catechu

  • Botanic Healthcare
  • Pioneer Herbal

Feedstocks for Catechu

Acacia tree is the major feedstock used for the extraction of catechu extracts. The catechu extract market can be influenced by several factors. The major factors such as labor charges, plantations for acacia wood, transportation, costs of manufacturing, processing, and logistics altogether determine the procurement of catechu in the global market.

Our report consists of an extensive and comprehensive analysis of the catechu industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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