Production Cost Report | Agriculture, Farming and Commodity

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Chlorpyrifos Production Cost Breakup From 3,5,6-Trichloro-2-Pyridinol (TCP) and O, O-Diethylphosphorochloridothioate

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of chlorpyrifos production from 3,5,6-trichloro-2-pyridinol (TCP) and O, O-diethylphosphorochloridothioate. The preparation process begins with the chemical reaction between phosphorus pentasulfide and ethanol that results in the formation of O, O-diethyl dithiophosphate. It is again treated with chlorine gas and leads to the formation of O, O-diethylphosphorochloridothioate. The reaction is further carried by reacting O, O-diethylphosphorochloridothioate, and 3,5,6-trichloro-2-pyridinol in a basic medium (such as sodium hydroxide) in the presence of dimethylformamide. Finally, it leads to the production of chlorpyrifos

Top Producers of Chlorpyrifos

  • Dow AgroSciences
  • Cheminova
  • Nanjing Red Sun
  • Shandong Tiancheng Biotechnology
  • Hubei Sanonda

Feedstock for Chlorpyrifos

Chlorpyrifos is an agrochemical compound prepared by using phosphorus pentasulfide, ethanol, and 3,5,6-trichloro-2-pyridinol as its major feedstock. The procurement of chlorpyrifos is dependent upon several factors related to its market dynamics, including the availability of its raw materials (chlorine, ethanol, phosphorous pentasulfide, etc., for the production of O, O-diethylphosphorochloridothioate, which is the main compound for the production of chlorpyrifos). Moreover, the production cost of chlorpyrifos, logistics, and trade, etc. add to the factors affecting the procurement of chlorpyrifos. Additionally, its demand as a component in the agrochemical and chemical products, the variations in its market prices, stability in the supply chain, transportation, distribution, and governmental policies, etc., majorly influence its procurement, globally.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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