Colloidal Silicon Dioxide Production By Peptization Method
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report entails the detailed cost evaluation of colloidal silicon dioxide production by peptization method. The production process begins by preparing a mixture containing silicon precursor with water in the presence of a catalyst. The mixture is prepared using sodium silicate with water to form a hydro-gel-like substance. The reaction is continued by mixing the silicon mixture with nitric acid that peptizes and breaks the gel into small, evenly distributed particles, producing colloidal silicon dioxide as the final product.
Top Producers of Colloidal Silicon Dioxide
- Fuso Chemical
- Grace
- Nissan Chemical
- Dow Chemical Company
- Chemiewerk Bad Köstritz
Feedstocks for Colloidal Silicon Dioxide
Colloidal silicon dioxide is an evenly distributed hydro-gel substance that is produced by using a silicon precursor such as sodium silicate along with nitric acid as some of its major feedstocks. The procurement of its feedstocks is mainly dependent upon factors such as the availability of the raw materials (including, such as silica sand and soda ash etc.), along with the production cost and rate of the feedstocks. Moreover, other factors such as logistics, transportation, trade, and governmental policies all together play an important role in determining the overall procurement of feedstocks as well as colloidal silicon dioxide in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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