Copper Production from Copper Oxide Ore via Hydrometallurgy
Production Cost Report | Energy, Metals and Minerals
Details: Germany - based plant Q1 2024 | From $ USD
This report provides a comprehensive cost evaluation of the production of copper from copper oxide ore via hydrometallurgy. The process starts with mining the ores from open pits, followed by transporting the ores to processing sites where the ores are crushed into smaller sizes. The crushed ores are then subjected to heap leaching, where dilute sulfuric acid is used to dissolve the copper from the ores and the resultant solution of sulfuric acid and copper, also called pregnant leach solution, is then collected.
Heap leaching is furthered by solvent extraction. The pregnant leach solution is mixed with an immiscible solvent so that copper can migrate from the leach solution to the solvent, followed by the separation of the two liquids. Copper in the solvent remains. Thus, the copper solution is then subjected to electrowinning or electrolysis, with the copper solution as an electrolyte, thus giving pure copper on the cathode plate.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
Compare & Choose the Right Report Version for You
You can easily get a quote for any Procurement Resource report. Just click here and raise a request. We will get back to you within 24 hours. Alternatively, you can also drop us an email at sales@procurementresource.com.