Crotonaldehyde Production by Aldol Reaction
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report entails the detailed cost evaluation of crotonaldehyde production by aldol reaction. The process begins with the chemical reaction of acetaldehyde with a hydroxide base as a catalyst. A catalyst such as sodium hydroxide is used to catalyze the reaction, resulting in the condensation of acetaldehyde to 3-hydroxybutanal as an intermediate product. The intermediate is further dehydrated and distillated to obtain crotonaldehyde as the end product.
Top Producers of Crotonaldehyde
- Godavari Biorefineries
- Celanese Corporation
- Finetech Industry Limited
- Nantong Acetic Acid Chemical Co., Ltd
- Haihang Industry Co., Ltd
Feedstocks for Crotonaldehyde
Crotonaldehyde is an aldehyde obtained using acetaldehyde as its primary feedstock. The acquisition process for the feedstock is influenced by various factors. Factors such as the availability from the upstream industries, production rate, cost of production, supply chain stability, demand from the downstream industries and market price of feedstocks plays a major role in determining the overall procurement of the feedstocks along with crotonaldehyde in the global chemical market. Moreover, other factors such as the political and social issues, governmental and trade policies as well as logistics can cause variation in the procurement process.
Our report consists of an extensive and comprehensive analysis of the crotonaldehyde industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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