Production Cost Report | Chemicals

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Decyl Glucoside Production Cost Breakup By Chemical Reaction Between Glucose and Decanol

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of decyl glucoside production by the chemical reaction between glucose and decanol. The synthesis process is initiated by the production of glucose from corn starch. Initially, the malto-oligosaccharides present in corn starch is hydrolyzed to obtain glucose. The glucose obtained is further reacted with decanol, derived from coconut oil resulting in the production of decyl glucoside as the final product.

Top Producers of Decyl Glucoside

  • MakingCosmetics Inc.
  • Essential Wholesale & Labs
  • Selfridges & Co.
  • Cosmeticsinfo.org
  • Organic Creations

Feedstocks for Decyl Glucoside

Decyl glucoside is produced by using decanol or decyl alcohol and glucose as its major feedstocks. There are various factors that can impact the market dynamics of glucose and decanol on a large scale. Some of these factors include the availability of the raw materials from the upstream industries (including coconut and corn starch), the price of raw materials in the upstream market, production rate and cost of production, etc. These factors together can impact the stability of the supply chain, market prices of the feedstocks, along with the demand observed in the downstream industries. Variations in any of the factors can influence the overall procurement of decanol and glucose in the chemical market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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