Dextrin Production By Starch
Production Cost Report | Food and Beverages
This report entails the detailed cost evaluation of dextrin production from starch. The preparation of dextrin, an adhesive chemical is carried by the chemical reaction between starch and a strong acidic chemical. Initially, the starch obtained from natural sources such as wheat and corn, is heated and then dried for processing it into dextrin.
The reaction is then carried further by treating the starch with a strong acidic chemical, i.e., hydrochloric acid, that yields a colorless to yellow powdered chemical as the resultant product. The resultant powdered chemical is further mixed with water to produce a sticky, adhesive paste i.e., dextrin as the final product.
Top Producers of Dextrin
- Visco Starch
- MILLECOR
- Dinosaur Nutrition Labs
- True Protein Pty Ltd.
- Cargill Inc.
Feedstock for Dextrin
Dextrin is an adhesive compound, that is prepared by using starch as its primary feedstock. The procurement of dextrin, along with its feedstock, is impacted by different factors. Some of the crucial factors, such as its production cost, market prices, supply chain stability, and activities in its upstream industries, play a vital role in determining its procurement.
Additionally, factors including the availability of its raw materials (including corn, potatoes, and chlorine, etc.), demand from its downstream industries (such as food, pharmaceutical, chemical, paper, and textile industries, etc.), logistics, trade, and transportation activities, along with trade and governmental policies altogether influence its overall procurement in the global chemical market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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