Production Cost Report | Healthcare

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Ethacrynic Acid Production Cost Breakup From 2,3-Dichlorophenoxyacetic Acid

Details: Germany - based plant Q1 2024  | From $ USD

This report entails a detailed cost evaluation of ethacrynic acid production 2,3-dichlorophenoxyacetic acid. The synthesis of ethacrynic acid begins with the chemical reaction between 2,3-dichlorophenoxyacetic acid and butyroyl chloride, which results in the acylation of 2,3-dichlorophenoxyacetic acid and gives 4-butyroyl-2,3-dichlorophenoxyacetic acid, as an intermediate. The intermediate is further treated with dimethylamine and formaldehyde under the Mannich reaction and heated to degrade, resulting in the production of ethacrynic acid as the end product.

Major Producers Ethacrynic Acid

  • Simson Pharma Limited
  • GNH India
  • Biophore India Pharmaceuticals Pvt. Ltd. 
  • Olon S.p.A
  • Egis Pharmaceuticals PLC

Feedstocks for Ethacrynic Acid

Ethacrynic Acid is majorly produced by using 2,3-dichlorophenoxyacetic acid as its primary feedstock. The procurement of ethacrynic acid and its feedstocks (i.e., 2,3-dichlorophenoxyacetic acid) is governed by different factors. Factors such as the stability of its supply chain, production cost, and demand from its downstream industries, including chemical and pharmaceutical industries, altogether play a vital role in determining its procurement on a large scale. Additionally, other factors, including the activities in its upstream industries, market prices of the feedstocks, logistics, and trade activities, influence the overall procurement of ethacrynic acid as well as its feedstocks.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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