Production Cost Report | Chemicals

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Ethylene Acrylic Acid Copolymer Production Cost Breakup By Chemical Synthesis Route

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of ethylene acrylic acid production by the chemical synthesis route. The compound is prepared by the chemical reaction between ethylene and acrylic acid under controlled conditions. The reaction is carried out in an autoclave reactor at a high temperature of 150-230 °C and at a pressure ranging between 150 to 300 MPa. The process results in the production of ethylene acrylic acid copolymer as the final product.

Top Producers of Ethylene Acrylic Acid Copolymer

  • ExxonMobil Chemical
  • Honeywell
  • DowDuPont
  • Michelman
  • LyondellBasell

Feedstocks for Ethylene Acrylic Acid Copolymer

Ethylene acrylic acid copolymer is a chemical compound that is mainly derived from acrylic acid and ethylene. The procurement of ethylene acrylic acid copolymer (EAA) is influenced by different factors that are majorly associated with its market dynamics.

Factors including the availability of its raw material (including ethane, naphtha, and acetylene, etc.), along with its production cost and market prices, impact its procurement on a large scale. Moreover, other factors, such as demand from the chemical and polymer industries, as well as logistics and supply chain stability altogether, play a vital role in determining its overall procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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