Production Cost Report | Machinery, Electronics and Durables

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Ethylene Acrylic Elastomer Production Cost Breakup By Copolymerization Method

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of ethylene acrylic elastomer production by copolymerization method. The preparation of ethylene acrylic elastomer is initiated by the chemical reaction between ethylene and methyl acrylate in the presence of an acidic catalyst. In this reaction, a catalyst, such as alkenoic acid such as methacrylic acid, is used to catalyze the reaction and leads to the copolymerization of ethylene, leading to the production of ethylene acrylic elastomer as the end product.

Top Producers of Ethylene Acrylic Elastomer

  • Solvay SA
  • DIC Corporation
  • Toray Industries
  • SK Chemicals
  • RADO Gummi GmbH

Feedstocks for Ethylene Acrylic Elastomer

Ethylene acrylic elastomer is a rubber-like compound that is prepared by using ethylene, methyl acrylate, and acrylic acid as its primary feedstock. The procurement of ethylene acrylic elastomer or AEM and its feedstock is determined by different factors that are associated with its market dynamics.

Factors including its manufacturing cost, availability of the raw materials (including ethane, naphtha, and acetylene, etc), along with stability in the supply chain and logistics play a vital role in determining its procurement on a large scale. Additionally, other factors such as transportation, trading activities, demand from the chemical, plastic, and rubber sectors, along with the governmental policies altogether, impact its overall procurement in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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