Production Cost Report | Food and Beverages

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Gluconic Acid Production Cost Breakup By Catalytic Oxidation Method

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of gluconic acid production by the catalytic oxidation method. The production process is initiated by the oxidation of glucose in the presence of hydrogen peroxide, which serves as a catalyst in the reaction. The process results in oxidizing glucose, producing gluconic acid as the final product.

Top Producers of Gluconic Acid

  • Jungbunzlauer
  • PMP Fermentation Products
  • Anhui Xingzhou
  • Qingdao Kehai
  • Shandong Fuyang

Feedstocks for Gluconic Acid

Gluconic acid is an organic acid that can be derived from glucose, which serves as the primary feedstock. The procurement of gluconic acid in the chemical market is impacted by different factors.

Some of the factors that stand as the potential influencers of its procurement involve production process, production rate, production cost, supply chain stability, and the downstream industries etc. Moreover, other factors, such as logistics and trade activities, along with trade and governmental policies, can also influence the overall procurement of glucose along with gluconic acid on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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