Hydrotalcite Production From Magnesium and Aluminium Nitrate
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of hydrotalcite production from nitrate. Manufacturing hydrotalcite involves a controlled chemical reaction. Hydrotalcite with nitrate ions in the interlayer is formed gradually by adding a solution of magnesium and aluminium nitrates to a sodium hydroxide solution until the pH decreases from 14 to 10. The resulting hydrotalcite nitrate has a specific composition. After this, intercalation process takes place to intercalate ATP anions into hydrotalcite nitrate. The resulting compound is dipped in an ATP solution at pH 7, which facilitates complete ion-exchange leading to formation of hydrotalcite ATP (The additional ATP lies aligned in the interlayer).
Top Producers of Hydrotalcite
- Doobon
- Sakai Chemical Industry
- Sinwon Chemical
- Sasol Germany
- GCH Technology
- Kanggaote
Feedstock For Hydrotalcite
The feedstock for hydrotalcite are the various metal salts, including aluminium nitrate and various divalent metal salts like magnesium, zinc, and iron salts, that serve as primary ingredients in the manufacturing process of hydrotalcite. Additionally, alkaline compounds like sodium hydroxide are also crucial.
The procurement of hydrotalcite is influenced by various industries relying on its versatile properties, such as pharmaceutical, construction, cosmetic, and energy sectors. The price, market, or demand fluctuation in these industries directly impacts the procurement of hydrotalcite. Moreover, the procurement is governed by certain factors like production cost, availability (metal salts and alkaline compounds), supply and logistics. These factors cumulatively affect the procurement of hydrotalcite across the world.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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