Production Cost Report | Food and Beverages

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Hydroxypropyl Starch Production Cost Breakup From Starch

Details: Germany - based plant Q2 2024  | From $ USD

This report entails a detailed cost evaluation of hydroxypropyl starch production from native starch. It is manufactured by treating native starch with propylene oxide, which substitutes hydroxyl groups with 2-hydroxypropyl ether. Moreover, various treatments like alkali, enzymes, acid, or bleaching may be applied to achieve desired properties.

Top Manufacturers Of Hydroxypropyl Starch

  • Ingredion
  • AGRANA
  • AVEBE
  • Yiteng New Material
  • YouFu Chemical
  • EMSLAND

Feedstock Of Hydroxypropyl Starch

The feedstock for hydroxypropyl starch primarily includes native starch that can be derived from various sources such as wheat, potatoes, or corn. Its feedstock also includes raw materials like propylene oxide. The availability and quality of these starch feedstocks significantly impact the procurement of hydroxypropyl starch. Additionally, factors such as agricultural practices, supply chain management, crop yields and logistics play a crucial role in ensuring a steady supply of raw materials for hydroxypropyl starch. Together, these factors influence the procurement of hydroxypropyl starch globally.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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