Linen Fabric Production From Flax
Production Cost Report | Agriculture, Farming and Commodity
This report provides an extensive cost evaluation of linen fabric production from flax. The production of linen fabrics, is a complex sequential process comprising of retting, breaking, combing, spinning, reeling, and drying. Initially, the harvested stalk is processed to remove its leaves and seeds, which then undergo retting to separate the fiber from the woody core. The fiber obtained is then straightened while filtering the short and long fiber strands. The process is further carried out by spinning the fiber bundle through the rollers, creating silvers and rovings. Once the fiber is spun, it is made into threads by reeling to process it into spools and bobbins in a wet and humid condition, improving its inelasticity. The yarn is then dried to produce linen fabric as the final product.
Top Producers of Linen Fabric
- World Linen & Textile Company Inc
- Peacock Alley
- The Banana Republic
- Marks & Spenser
- MaxMara
Feedstock for Linen Fabric
Linen fabric is a fabric variety obtained from flax that serves as its major feedstock. The procurement of linen fabric is directly dependent on various environmental factors, including the weather conditions, quality of the soil, availability of flax seeds for cultivation purposes, labor cost, as well as production and harvesting of flax stalks for linen fabric, etc. Moreover, other prominent factors associated with its complex market dynamics such as the production cost, variation in market prices, stability in the supply chain, and logistics etc, also determine its procurement in various regions. Similarly, factors such as its demand observed in the textile and fabric industries, logistics, trade, transportation activities, governmental policies, and socioeconomic conditions of a region also govern its procurement on a large-scale.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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