Mannose Production From Glucose
Production Cost Report | Food and Beverages
This report entails the detailed cost evaluation of mannose production from glucose. The production process of mannose begins with the preparation of D-glucose. Initially, starch obtained from organic matter (including tubers, roots, seeds, etc.) is treated with dilute sulfuric acid under a controlled temperature of 119 °C (approx.) and at a pressure of 2 to 3 atm. The reaction results in the hydrolysis of starch and leads to the formation of D-glucose or glucose. D-glucose is then isomerized in the presence of a catalyst (such as molybdic acid or molybdate), which results in the production of D-mannose, or mannose, as the end product.
Top Producers of Mannose
- DowDuPont
- Huachang
- Naturesupplies
- Douglas Laboratories
- Sweet Cures
Feedstock for Mannose
Mannose is an organic chemical compound produced from D-glucose that serves as its major feedstock. The procurement of mannose or d-mannose is dependent upon different aspects related to its market dynamics including the production cost and variations in its market prices, along with the trade and distribution activities. Moreover, other prominent factors, including the availability of its feedstock (mainly starch for glucose production), along with its demand in the food and healthcare sectors and the stability in the supply chain, also impact its procurement around the world. Similarly, factors including changes in governmental policies, financial conditions, and sociopolitical scenarios altogether influence its procurement in the chemical market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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