Mild Steel Angles Production From Steel Billets
Production Cost Report | Energy, Metals and Minerals
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of mild steel angles production from steel billets. The preparation process is initiated with the selection of the alloy metal (with high-quality carbon or low-alloy steel content). The steel billets are then heated at a high temperature in a heat furnace, enhancing their malleability. The heated steel billets are then passed on to the rollers and are processed through hot rolling, producing long metal strips or slabs. The slabs are then fed into rolling mills, with specialized rollers that shape the metal, particularly in an “L” shape (for steel angles). The process is further carried by cooling through air cooling or water quenching technique producing mild steel angles as the final product.
Top Producers of Mild Steel Angles
- ArcelorMittal
- China Baowu Group
- NSSMC Group
- JFE Steel Corporation
- POSCO
Feedstock for Mild Steel Angles
Mild steel angles are metal products manufactured from steel billets that serve as their major feedstock. The procurement of mild steel angles is mainly dependent upon factors including the availability of its raw materials (including iron ore for steel production), extraction cost of iron ore (used for steel production), along processing and production cost of mild steel angles, its demand in the construction, metal and electronic industries, etc. Additionally, other prominent factors, including the regional availability of iron ore for steel production (including Australia and Brazil, etc.), variation in its market prices, logistics, trade, and transportation activities, along with financial and governmental policies, significantly govern its procurement across the globe.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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