Nonyl Phenol Production By Alkylation Process
Production Cost Report | Flavours and Fragrances
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of nonyl phenol production by alkylation reaction. The synthesis of nonyl phenol begins with the chemical reaction of phenol and a mixture of nonene compounds in the presence of an acid catalyst. A mixture of nonene compounds, such as 1-nonene and 2-nonene, is reacted with phenol in the presence of an acidic chemical such as sulfuric acid. The reaction between the chemicals results in the production of nonyl phenol as the end product.
Top Producers of Nonyl Phenol
- BASF
- SABIC
- CMFC
- Huntsman International LLC
- SI Group
Feedstocks for Nonyl Phenol
Nonyl phenol is mainly prepared by using a mixture of nonenes and phenol as its major feedstock. The procurement of nonyl phenol and its feedstocks is determined by various factors. Some of the major factors include its production cost, availability of the raw materials, including propylene, benzene, and cumene etc., market prices, and stability in the supply chain. Moreover, factors including the demand from its downstream industries (including textile, chemical, agrochemical, plastic, and rubber industries), logistics, trade, and governmental policies altogether influence its overall procurement in the global chemical market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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