Polyol Production From Multifunctional Carboxylic Acids and Polyhydroxyl Compounds
Production Cost Report | Packaging
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of polyol (polyester polyol) from multifunctional carboxylic acids and polyhydroxyl compounds. The multifunctional carboxylic acids can be adipic acid, phthalic acid, succinic acid, or maleic acid, and the polyhydroxyl compounds such as ethylene glycol, propylene glycol, or 1,4-butanediol. The manufacturing process of polyol (polyester polyol) involves the condensation reaction of multifunctional carboxylic acids and polyhydroxyl compounds. This condensation reaction is conducted under controlled conditions which proceeds through an esterification reaction that facilitates the formation of polyester chains and the release of water as a byproduct. After which the final product polyol (polyester polyol) is obtained.
Top Manufacturers of Polyol
- Delta Polyurethanes.
- Expanded Polymer Systems Pvt Ltd.
- Tandy Innovative Chemicals Pvt Ltd.
- I G Petrochemicals Ltd.
- Hindustan MI-Swaco.
Feedstock of Polyol
The feedstock of polyol primarily includes the various multifunctional carboxylic acids such as adipic acid, succinic acid, phthalic acid, or maleic acid and polyhydroxyl compounds such as ethylene glycol, 1,4-butanediol, or propylene glycol. The price of feedstock and polyols, market dynamics of its downstream industries (foams, mattresses), or demand fluctuation in the chemical industries producing these feedstocks chiefly governs the procurement of polyol. Additionally, factors like government policies, regulatory requirements, and environmental regulations also impact the procurement of polyol.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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