Potassium Sulfite Production by Sulfonation Reaction
Production Cost Report | Food and Beverages
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of potassium sulfite production by sulfonation reaction. The preparation of potassium sulfite is initiated by the reactions between sulfurous acid and potassium hydroxide solution. Initially, sulfur dioxide is reacted with water to form sulfurous acid, which serves as the sulfonating agent. Sulfurous acid is further reacted with aqueous potassium hydroxide solution that leads to the sulfonation of potassium hydroxide and produces potassium sulfite as the final product.
Top Producers of Potassium Sulfite
- BASF
- Advance Scientific & Chemical
- Alfa Chemistry
- City Chemical
- Nacalai Tesque
Feedstocks for Potassium Sulfite
Potassium sulfite is a potassium salt synthesized by using sulfurous acid and potassium hydroxide as its primary feedstocks. The procurement of potassium sulfite and its chief raw materials is determined by different factors. Some of the crucial factors, including the production cost and availability of its feedstocks (including sulfur dioxide, water, potassium carbonate, etc., for sulfurous acid and potassium hydroxide production), stability in the supply, logistics, trade, and transportation activities, have a major impact on its procurement. Moreover, other factors such as the fluctuations in its market prices, its demand observed in the paper, food, textile, and chemical industry (as a chlorinating agent), governmental policies, and economic conditions directly govern its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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