Povidone Production by Polymerization Reaction
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of povidone production by polymerization reaction. Povidone, which is also known as polyvinylpyrrolidone, is produced from N-vinyl-2-pyrrolidone. Initially, N-vinyl-2-pyrrolidone undergoes polymerization using hydrogen peroxide as a polymerization initiator in the presence of a catalyst (such as azobisisobutyronitrile (AIBN)) in an aqueous medium. The reaction leads to the polymerization of N-vinyl-2-pyrrolidone and results in the production of polyvinylpyrrolidone or povidone as the end product.
Top Producers of Povidone
- BASF SE
- Medline Industries, Inc.
- 3M Company
- Aviro Health
Feedstock for Povidone
Povidone is a chemical compound prepared by using N-vinyl-2-pyrrolidone, as its primary feedstock. The procurement of povidone, also known as polyvinylpyrrolidone, is directly governed by some factors, including the production cost of povidone, along with the variation in its market prices, supply chain stability, and more. Additionally, other factors such as the availability of its raw materials (including 2-pyrrolidone (2-P) and acetylene for N-vinyl-2-pyrrolidone, which is then used to produce povidone), along with the distribution of povidone across the globe, also influences its procurement. Similarly, factors such as the demand observed for povidone in the pharmaceutical and healthcare sector, along with the trade, transportation, governmental, and economic policies altogether, determine its procurement around the globe.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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