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Pyrrole Production Cost Breakup From Furan and Ammonia

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of pyrrole production from furan and ammonia. The production process is initiated by the decarbonylation of furfural in the presence of a palladium catalyst, which yields furan at the end. The process is further carried by the chemical reaction between furan and ammonia in the presence of a metal oxide at a high temperature ranging between 350 to 400 °C (approx.). In this reaction, molybdenum oxide or vanadium oxide is used to catalyze the process, resulting in the formation of pyrrole as the end product.

Top Producers of Pyrrole

  • SynQuest Laboratories
  • APAC Pharmaceutical
  • Tengzhou Xiang Yuan Aroma Chemicals
  • Junsei Chemical
  • GFS Chemicals

Feedstock for Pyrrole

Pyrrole is a chemical compound, produced by using furan and ammonia as its primary raw materials. The procurement for pyrrole is directly determined by some factors, including the availability of its feedstock (including furfural for the production of furan and nitrogen, etc., for ammonia), as well as the variation in its production cost and market prices, etc. Moreover, the procurement of pyrrole is governed by prominent factors such as its demand observed in various sectors (including pharmaceutical, agrochemical, electronic, chemical coatings, perfumery, etc.), its logistics, trading activities, and transportation. Similarly, other factors, such as governmental policies and socioeconomic conditions, have a significant impact on its overall procurement in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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