Sodium Hydrosulfite Production From Sodium Amalgam
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of sodium hydrosulfite production from sodium amalgam. The preparation process begins with the chemical reaction between sodium amalgam, (obtained by the mercury cell electrolysis of sodium chloride solution) with sulfur dioxide in an alcoholic solution (such as methanol solution). The reaction results in the formation of sodium dithionite or sodium hydrosulfite as the final product.
Top Producers of Sodium Hydrosulfite
- Zhongcheng Chemical
- BASF
- CNSG
- Jiangxi Hengye Chemical
- Jiacheng Chemical
Feedstock for Sodium Hydrosulfite
Sodium hydrosulfite is mainly prepared by using sulfur dioxide, sodium hydroxide, zinc dust or sodium amalgam as its major feedstock. The procurement of sodium hydrosulfite is determined by different factors, including the production cost of sodium hydrosulfite, along with the variations in its market prices, etc. Additionally, other crucial factors including the availability of its raw materials (including sodium chloride for the preparation of sodium amalgam, along with other raw materials such as zinc metal for zinc dust, which is further used for the production of sodium hydrosulfite), the demand for sodium hydrosulfite in the downstream industries (including textile, food, paper and pulp industries), along with the supply chain stability, logistics, trade, transportation, and governmental policies etc, largely influences its overall procurement across the globe.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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