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Sodium Hypophosphite Production Cost Breakup From White Phosphorous

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of sodium hypophosphite production from white phosphorous. The production process is initiated by the chemical reaction between white phosphorous and concentrated sodium hydroxide or caustic soda. The reaction between the two reactants, i.e., phosphorous and caustic soda, in the presence of carbon dioxide, results in the production of sodium hypophosphite as the end product.

Top Producers of Sodium Hypophosphite

  • Solvay
  • Alfa Aesar
  • Jiangsu Kangxiang Industrial Group
  • Hepeng Biological
  • Febex

Feedstock for Sodium Hypophosphite

Sodium hypophosphite is a sodium salt synthesized by using phosphorous and caustic soda as its primary feedstock. The procurement of sodium hypophosphite is majorly influenced by the availability of its raw materials (including phosphorous and sodium hydroxide), the extraction and processing cost of phosphate rocks (for phosphorous production), along with the logistics and trading activities, etc. Moreover, other factors such as the demand for sodium hypophosphite in different market sectors (including metal, electronic, and pharmaceutical industries), market prices as well as its transportation and supply chain stability altogether govern its procurement globally.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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