Sodium Petroleum Sulfonate Production By Neutralization Reaction
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of sodium petroleum sulfonate production by neutralization reaction. The preparation process is initiated by refining the petroleum-base oil through the fractional distillation process. The refined base oil is then sulfonated by treating it with sulfuric acid or sulfur dioxide. It results in the production of sulfonated petroleum oil, which is further treated with sodium hydroxide. The reaction of sulfonate petroleum oil with sodium hydroxide leads to a neutralization reaction and results in the production of sodium petroleum sulfonate as the final product.
Top Producers of Sodium Petroleum Sulfonate
- Shengxue Dacheng
- Qianjiang Biochemical
- Huazhong Pharmaceutical
- Livzon Group
- Xellia
Feedstocks for Sodium Petroleum Sulfonate
Sodium petroleum sulfonate is a sodium salt obtained by using petroleum-based oil, sulfuric acid, and sodium hydroxide as its major feedstock. The procurement of sodium petroleum sulfonate is majorly governed by some of the vital factors, including extraction cost of crude oil (raw material for petroleum production), production and processing cost of petroleum base oil (feedstock for sodium petroleum sulfonate), availability of other raw materials (including sulfuric acid and sodium hydroxide), stability in the supply chain, environmental and sustainability concerns, etc. Additionally, other prominent factors such as its demand to produce different products (including oil, automotive, paint, agrochemical, cosmetics, adhesives, and sealants, etc.), logistics, trade, transportation, and governmental policies directly determine its procurement in the chemical market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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