Styrene Butadiene Styrene (SBS) Production By Polymerization Reaction
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report proffers the thorough economics of styrene butadiene styrene production by polymerization reaction. The production of SBS begins by polymerizing butadiene with styrene in the presence of a catalyst. In this reaction, butadiene is reacted with styrene in a hydrocarbon solution (such as acetone) in the presence of an organolithium catalyst (such as phenyl lithium, s-butyllithium, etc.). The reaction leads to the polymerization of styrene with butadiene, forming styrene butadiene styrene or SBS polymer as the final product.
Top Producers of Styrene Butadiene Styrene (SBS)
- TSRC Corporation
- Sinopec
- PetroChina
- Kraton Corporation
- BASF SE
Feedstock for Styrene Butadiene Styrene (SBS)
Styrene butadiene styrene is a styrene-based polymer variety, produced by using styrene and butadiene as its chief raw materials. The procurement of styrene butadiene styrene is mainly influenced by various factors related to its complex market dynamics, including the availability of its feedstock (including ethylbenzene and naphtha, etc., for butadiene and styrene preparation), along with the shifts in production cost and logistics, etc. Moreover, other significant aspects, including the variations in its market prices, trade, transportation activities, stability in the supply chain, and the demand observed in the rubber, polymer, and resin industries, along with the socioeconomic conditions and governmental policies, also have a major effect on its procurement worldwide.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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