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Sucrose Acetate Isobutyrate Production Cost Breakup By Esterification Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of sucrose acetate isobutyrate production by esterification reaction. The synthesis begins with the chemical reaction of sucrose, acetic anhydride and isobutyric anhydride. The reaction leads to the esterification of sucrose and results in the formation of a clear liquid ester, i.e., sucrose acetate isobutyrate or SAIB as the end product.

Top Producers of Sucrose Acetate Isobutyrate

  • Fooding Group Limited
  • Eastman Chemical
  • Ohio Valley Specialty Company
  • Santa Cruz Biotechnology
  • Triveni Chemicals

Feedstock for Sucrose Acetate Isobutyrate

Sucrose acetate isobutyrate, or SAIB, is a chemical compound manufactured by using sucrose, along with acetic anhydride and butyric anhydride as its major feedstock. The procurement of SAIB is majorly influenced by some factors, including the production cost of SAIB, the variations in its market prices, and the stability of its supply chain etc. Similarly, other factors such as the availability of its raw materials (including sugarcane, acetic acid, and butyric acid, etc., for the production of sucrose, acetic anhydride, and butyric anhydride), along with the trading and distribution activities across different regions, have a significant impact on its procurement. Moreover, factors such as socioeconomic conditions and governmental policies altogether govern its procurement worldwide.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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