Production Cost Report | Chemicals

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Sulfamic Acid Production Cost Breakup By Sulfonation Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of sulfamic acid production by sulfonation reaction. The preparation process is initiated by the chemical reaction between urea and sulfur trioxide that forms an intermediate compound containing a sulfonic acid group. This intermediate reacts with sulfuric acid and results in the production of sulfamic acid as the end product.

Top Producers of Sulfamic Acid

  • Raviraj Chemicals
  • Jiangsu Yazhong
  • Nissan Chemical
  • Yantai Sanding
  • Mingda Chemical

Feedstock for Sulfamic Acid

Sulfamic acid is an acidic chemical that is prepared by using urea, sulfur trioxide and sulfuric acid as its major feedstocks. The procurement of sulfamic acid is dependent on several factors, such as the availability and production cost of its feedstocks (including sulfur trioxide and sulfuric acid), the stability in its supply chain, transportation and trading activities, etc. Additionally, other factors, such as its demand observed across different market sectors (including the metal and chemical industry), variations in its market prices, logistics, governmental policies, and economic conditions, largely govern its procurement process.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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