Production Cost Report | Chemicals

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Trichloroethylene Production Cost Breakup From Ethylene

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of trichloroethylene production from ethylene. The production process is initiated by the oxychlorination of ethylene. Initially, ethylene is treated with hydrogen chloride and oxygen, resulting in the formation of ethylene dichloride as an intermediate. The intermediate is again treated with chlorine and undergoes chlorination, resulting in the production of trichloroethylene or ethylene trichloride as the end product.

Top Producers of Trichloroethylene

  • Westlake Chemical Corporation
  • Banner Chemicals Limited
  • Befar Group Co.,Ltd
  • Acuro Organics Limited
  • Agc inc.

Feedstock for Trichloroethylene

Trichloroethylene is a chlorinated chemical compound obtained by using ethylene as its chief raw material. The procurement of ethylene trichloride or trichloroethylene is dependent upon some crucial factors, including the production cost of ethylene and its prime feedstock (including naphtha, natural gas, etc., for ethylene production), along with the stability in the supply chain for trichloroethylene in the market, etc. Additionally, other prominent factors such as the availability of ethylene in the market, the variations in the market prices of trichloroethylene, the logistics, trade, and transportation activities, as well as the socioeconomic factors and governmental policies altogether govern its global procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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