Tricresyl Phosphate Production From Cresol
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of tricresyl phosphate production from cresol. The preparation process of tricresyl phosphate is initiated by processing cresylic acid, which is also known as tar acid, that yields cresol. The cresol obtained from cresylic acid, is then treated with phosphorous oxychloride and purified to result in the production of tricresyl phosphate as the final product.
Major Producers of Tricresyl Phosphate
- Tina Organics (P) Ltd.
- CDH Fine Chemical
- TCI Chemicals
Feedstock for Tricresyl Phosphate
Tricresyl phosphate is a chemical compound prepared by using cresol and phosphorous oxychloride as its major feedstock. The procurement of tricresyl phosphate is primarily dependent upon some factors, including the availability of its raw materials (including acrylic acid, coke, etc., for cresol production), along with extraction and processing cost of coal tar (for acrylic acid, which is used to produce cresol), and logistics, etc. Additionally, factors such as the variations in its production cost and market prices, as well as the stability in its supply chain and transportation activities also play a major role in determining its procurement worldwide. Moreover, factors including the demand observed for tricresyl phosphate (in plastic, rubber, and chemical industries) and economic and governmental policies altogether govern its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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