Production Cost Report | Chemicals

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Triglycidyl Isocyanurate Production Cost Breakup From Cyanuric Acid

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of triglycidyl isocyanurate production from cyanuric acid.  The production begins by pyrolysis of urea that yields cyanuric acid, which reacts with epichlorohydrin (obtained by the reaction among an allyl chloride with hypochlorous acid and sodium hydroxide). The reaction is carried in the presence of a mixture of sodium hydrate and methanol as the catalyst and results in the formation of a polyester compound, i.e., triglycidyl isocyanurate or TGIC, as the end product.

Top Producers of Triglycidyl Isocyanurate

  • Nissan Chemical
  • Kunshan Xin Kui
  • UMC Corp
  • NIUTANG

Feedstock for Triglycidyl Isocyanurate

Triglycidyl isocyanurate, or TGIC, is a polyester chemical compound obtained by using cyanuric acid and epichlorohydrin as its major feedstock. There are different factors that directly govern its procurement in the global market. Some of the major factors include the supply of its raw material (including urea for cyanuric acid and hypochlorous acid, etc., for epichlorohydrin production, that together serve as chief raw materials for TGIC production), along with its distribution covering trading and transportation activities have a significant role and impacts its procurement. Similarly, other factors such as the variations in its production cost and market prices, stability in the supply chain for TGIC, its demand as a polyester powder in different market sectors (for production of chemical coatings and resins, etc.), and governmental policies prominently govern its global procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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