Undecylenic Acid (UDA) Production By Vacuum Pyrolysis Method
Production Cost Report | Healthcare
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of undecylenic acid or UDA production by vacuum pyrolysis method. The preparation process is initiated by obtaining ricinoleic acid from castor oil. Initially, castor oil undergoes hydrolysis, which leads to the formation of ricinoleic acid. It is then heated at a temperature in the absence of oxygen. The process results in the breakdown of ricinoleic acid and the production of undecylenic acid, or UDA, as the final product.
Top Producers of Undecylenic Acid (UDA)
- White Deer Flavor
- Castor International
- Arkema
Feedstock for Undecylenic Acid (UDA)
Undecylenic acid is an organic chemical acid obtained from ricinoleic acid that serves as its major feedstock. The procurement of undecylenic acid is determined by some prominent factors, including the production cost of UDA, along with the variations in the market prices and supply chain stability, etc.
Other factors, such as the availability of its feedstocks (including castor oil for ricinoleic acid production), the demand observed for undecylenic acid in the pharmaceutical, cosmetics, and perfumery industries, and logistics, etc., also play a major role and influence its procurement around the world. Moreover, factors including the distribution of undecylenic acid (covering trading and transportation activities), governmental and financial policies, along with socioeconomic factors and market sentiments significantly govern its overall procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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