Virginiamycin Production By Fermentation Method
Production Cost Report | Healthcare
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of virginiamycin production by fermentation method. The preparation process is initiated by fermenting Streptomyces virginiae bacterium. The process is carried out by fermenting the bacterium in a culturing medium comprising carbon compounds (such as sucrose, glucose, etc.), nitrogen sources (such as ammonia, nitrates, etc.), and MYM-agar, etc. The cultured bacterium is filtered and crystallized to obtain virginiamycin as the end product.
Top Producers of Virginiamycin
- Phibro Animal Health Corporation
- Merck Animal Health
- Ceva
- Boehringer Ingelheim
- Vetoquinol
Feedstock for Virginiamycin
Virginiamycin is an antibiotic chemical prepared by fermenting Streptomyces virginiae bacterium. There are different sources that are used to ferment Streptomyces bacterium varieties, including carbon sources such as glucose and fructose, etc., along with nitrates and ammonia. These sources serve as the culturing medium and, thus, are considered the major feedstocks for virginiamycin.
The procurement of virginiamycin is directly governed by some major factors, including the production of its raw materials (including ammonia, glucose, sucrose, etc., for preparation of the culturing medium for virginiamycin production), with variations in its market prices and distribution. Moreover, other factors, including the demand for virginiamycin in the healthcare sector (as an antibiotic) and petrochemical industry (for ethanol fuel production), trade, transportation, and governmental and financial policies, together determine its procurement across borders.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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