Production Cost Report | Agriculture, Farming and Commodity

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Watermelon Production Cost Breakup by Agricultural Methods (Direct-Seeded)

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of watermelon production by agricultural method (Direct-Seeded). Watermelon seeds are typically sown using three direct seeding methods, each adapted to specific environmental conditions. In the Frost Method, furrows are created 2-3 meters apart, and seeds are sown on either side. Planting involves dibbling 2-3 seeds at each spot, thinning out to maintain a plant-to-plant distance of 0.75-1 meter along the furrows, with furrows being 60 cm wide. The Pit Method involves constructing pits of 60 cm in diameter and depth, spaced 2-3 meters apart. Pits are filled with well-decomposed farmyard manure (FYM) and soil, with 4 seeds sown per pit. After germination, weaker seedlings are removed to leave 2 or 3 healthy plants per pit. In the Hill Method, commonly used in riverbed cultivation, smaller pits of 30 x 30 x 30 cm are dug at intervals of 1-1.5 meters, filled with a mix of soil and FYM, and formed into a small hill, where 2 seeds are sown per hill. Each method requires careful management to ensure optimal growth and yield. 

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product/s Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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