Production Cost Report | Chemicals

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Zinc Phosphide Production Cost Breakup By Exothermic Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report provides an extensive cost evaluation of zinc phosphide production by an exothermic Reaction. The production process is initiated by the chemical reaction between zinc dust and phosphorus. Initially, phosphorus is gradually added into the reactor containing zinc dust. The reaction results in an exothermic condition, producing zinc phosphide as the final product.

Top Producers of Zinc Phosphide

  • United Phosphorus Limited
  • Zapi SPA
  • Liphatech Inc.
  • Ensystex Inc.
  • UPL Limited

Feedstock for Zinc Phosphide

Zinc phosphide is a chemical compound, prepared by using zinc dust and phosphorus as its chief raw materials. The procurement of zinc phosphide is directly governed by different factors, including the extraction cost of zinc (from sphalerite ore, for the production of zinc dust, which is further used for zinc phosphide), along with the production cost of zinc phosphide and its distribution in the market. Moreover, other prominent factors such as the availability of its raw materials (including phosphorus), demand for zinc phosphide in the agrochemical, electronic, and pharmaceutical industries, trade, logistics, and transportation activities, along with financial conditions and governmental policies, altogether influence its overall procurement worldwide.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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