2-Methyl-1,3-Butadiene Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing a 2-Methyl-1,3-Butadiene manufacturing plant. It encompasses all critical aspects necessary for 2-Methyl-1,3-Butadiene production, including the cost of 2-Methyl-1,3-Butadiene production, 2-Methyl-1,3-Butadiene plant cost, 2-Methyl-1,3-Butadiene production costs, and the overall 2-Methyl-1,3-Butadiene manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a 2-Methyl-1,3-Butadiene production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

2-Methyl-1,3-Butadiene Production Cost Report

2-Methyl-1,3-Butadiene, also known as isoprene, is a hydrocarbon compound mainly used in the production of synthetic rubber, such as polyisoprene and styrene-butadiene rubber (SBR), which are essential to manufacture tires, footwear, and various industrial products. Additionally, isoprene serves as a key building block to synthesize chemical intermediates, adhesives, sealants, and coatings. It also finds uses in biological applications as a precursor for terpenes.

The market for 2-Methyl-1,3-Butadiene is driven by its usage in the production of synthetic rubber, particularly polyisoprene and styrene-butadiene rubber (SBR), which in turn are used to manufacture tires, footwear, and various industrial products. The rising demand for synthetic rubber, mainly polyisoprene, in the automotive and tire industries amplifies its market appeal.

Its applications beyond rubber production, to manufacture adhesives, coatings, and other chemical intermediates, boost its demand even more. Overall, industrial 2-Methyl-1,3-Butadiene procurement is influenced by its application in various industries such as rubber, automotive, chemical, and tire industries, the availability of its raw materials (naphtha and propylene), the cost of its raw materials, the rising demand for synthetic rubber, its applications beyond rubber production, technological advancements, and regulatory approvals.

Raw Material for 2-Methyl-1,3-Butadiene Production

According to the 2-Methyl-1,3-Butadiene manufacturing plant project report, the key raw materials used in the production of 2-Methyl-1,3-Butadiene include naphtha; propylene.

Manufacturing Process of 2-Methyl-1,3-Butadiene

The extensive 2-Methyl-1,3-Butadiene production cost report consists of the following major industrial manufacturing processes:

  • Production from naphtha or oil via the thermal cracking process: The manufacturing process of 2-Methyl-1,3-Butadiene involves naphtha or oil as the starting materials by using the thermal cracking process. In this process, thermal cracking of naphtha takes place to produce 2-Methyl-1,3-Butadiene as the final product.
  • Production from propylene: The production process of 2-Methyl-1,3-Butadiene occurs via the dimerization of propylene in the presence of solid acid catalysts. It takes place by the mechanism of cationic oligomerization of olefins. The first step is the dimerization of propylene to form 2-methylpentene-1. The resulting compound undergoes isomerization to give 2-methylpentene-2. The final step is the demethanation (cracking) of 2-methylpentene-2 to produce 2-Methyl-1,3-Butadiene.

2-Methyl-1,3-Butadiene, also known as isoprene, is an unsaturated hydrocarbon. It is a volatile liquid with the chemical formula C5H8. It adds flavors and fragrances to essential oils and other substances derived from plants. It is a stable liquid that appears to be clear and colorless with a petroleum-like smell. Its density is 5.7 lb/gal. Its flash and boiling points are -65 °F and 93 °F, respectively. It is less dense than water and does not dissolve in it. Its vapors are heavier than water. It has a net charge of 0, and its average and monoisotopic masses are 68.11702 and 68.06260 u, respectively.

2-Methyl-1,3-Butadiene Production Cost Processes with Cost Analysis

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2-Methyl-1,3-Butadiene Production from propylene via dimerization

This study analyzes 2-Methyl-1,3-Butadiene Production from propylene via dimerization, covering manufacturing, process flow, operating expenses, and financial considerations.

Details: Germany - based plant   Q4 2024 From $ 2249.00 USD

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2-Methyl-1,3-Butadiene Production from Naphtha (or oil) via Thermal Cracking

In this process, thermal cracking of naphtha takes place to obtain 2-methyl-1,3-butadiene as a product.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

Product Details

Particulars Details
Product Name 2-Methyl-1,3-Butadiene
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our 2-Methyl-1,3-Butadiene Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for 2-Methyl-1,3-Butadiene but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing 2-Methyl-1,3-Butadiene market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up a 2-Methyl-1,3-Butadiene manufacturing plant?
  • How is 2-Methyl-1,3-Butadiene manufactured?
  • What is the process flow involved in producing 2-Methyl-1,3-Butadiene?
  • What are the raw material requirements and costs for producing 2-Methyl-1,3-Butadiene?
  • What is the total size of land required for setting up a 2-Methyl-1,3-Butadiene manufacturing plant?
  • What are the construction requirements for setting up a 2-Methyl-1,3-Butadiene manufacturing plant?
  • What are the machinery requirements for producing 2-Methyl-1,3-Butadiene?
  • What are the utility requirements and costs for producing 2-Methyl-1,3-Butadiene?
  • What are the manpower requirements for producing 2-Methyl-1,3-Butadiene?
  • What are the average salaries/wages of manpower working in a 2-Methyl-1,3-Butadiene manufacturing plant?
  • What are the packaging requirements and associated costs for 2-Methyl-1,3-Butadiene?
  • What are the transportation requirements and associated costs for 2-Methyl-1,3-Butadiene?
  • What are the capital costs for setting up a 2-Methyl-1,3-Butadiene manufacturing plant?
  • What are the operating costs for setting up a 2-Methyl-1,3-Butadiene manufacturing plant?
  • What should be the price of 2-Methyl-1,3-Butadiene?
  • What will be the income and expenditures for a 2-Methyl-1,3-Butadiene manufacturing plant?

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