Acetic Aldehyde Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Acetic Aldehyde manufacturing plant. It encompasses all critical aspects necessary for Acetic Aldehyde production, including the cost of Acetic Aldehyde production, Acetic Aldehyde plant cost, Acetic Aldehyde production costs, and the overall Acetic Aldehyde manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Acetic Aldehyde production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Acetic Aldehyde or Acetaldehyde is an organic chemical compound used in the production of acetic acid. It is also utilized as a flavouring agent (in limited concentration or as a synthetic precursor), in dyes, perfumes, and drugs, along with being an intermediate in the metabolism of alcohol. It is used as an intermediate in the synthesis of vital industrial chemicals, like crotonaldehyde, acetic acid, pentaerythritol, ethyl acetate, butylene glycol, and butadiene. Also, it finds use in fuel composition and as a solvent in certain industrial processes, such as manufacturing paper, rubber, and tanning. It is also used to produce ethylidene diacetate, a predecessor to vinyl acetate for producing polyvinyl acetate, n-butyraldehyde, etc.
The market for Acetic Aldehyde is primarily driven by its usage as a flavoring agent and preservative in food products, coupled with the growing preference for convenience foods and beverages, which elevates its demand in the food and beverage industries. Its usage as a raw material in the production of various pharmaceutical compounds, such as drugs to treat infections and neurological disorders, boosts its market expansion in the pharmaceutical industry.
Its function to produce specialty chemicals used in construction and maintenance, coupled with the increasing urbanization and infrastructure projects, supports its market growth in the construction industry. Additionally, the rising trend towards greener production methods influences companies to innovate in acetaldehyde manufacturing to reduce environmental impact and meet regulatory standards, which further impacts industrial Acetic Anhydride procurement.
Raw Material for Acetic Aldehyde Production
According to the Acetic Aldehyde manufacturing plant project report, the key raw materials used in the production of Acetic Aldehyde include ethylene; ethanol; acetylene; acetic acid.
Manufacturing Process of Acetic Aldehyde
The extensive Acetic Aldehyde production cost report consists of the following major industrial manufacturing processes:
- Production from ethylene: The manufacturing process of Acetic Aldehyde occurs via the wacker process. In this process, ethylene is oxidized in the presence of a homogeneous palladium/copper catalyst system to produce Acetic Aldehyde.
- Production from ethanol: The production process of Acetic Aldehyde occurs by the partial dehydrogenation of ethanol. In this endothermic process, ethanol vapor is passed at 260–290 °C over a copper-based catalyst to produce Acetic Aldehyde and hydrogen gas as a by-product.
- Production from acetylene: The manufacturing process of Acetic Aldehyde occurs from the hydration of acetylene in the presence of mercury(II) salts as the catalysts. The reaction takes place at 90–95 °C, and the Acetaldehyde formed is separated from water and mercury, followed by cooling.
- Production from acetic acid: The production process of Acetic Aldehyde occurs with acetic acid as the starting material. It starts with feeding acetic acid and hydrogen to a fixed-bed reactor where a hydrogenation reaction takes place in the presence of an iron oxide/palladium catalyst to produce Acetaldehyde and water. The products undergo distillation to separate pure Acetic Aldehyde from other by-products.
Acetic Aldehyde is a naturally occurring liquid found in several plants, vegetables, ripe fruits, cigarette smoke, gasoline, and diesel exhaust. It functions as a human metabolite and is also an essential component employed for various applications. It is an EC 3.5.1.4 inhibitor, a mutagen, a carcinogenic, an electron acceptor, an Escherichia coli metabolite, a Saccharomyces cerevisiae metabolite, and a mouse metabolite.
Acetaldehyde, with a molecular weight of 44.05 g/mol, appears to be a colorless and flammable liquid that has a pungent, suffocating odor. Acute exposure to the chemical's vapors can lead to irritation of the skin, eyes, and respiratory tract. Its flash and boiling points are -36 °F and 69 °F, respectively. Its density is 6.5 lb/gal, with vapors heavier than air. It is soluble in water, benzene, ethanol, acetone, and toluene and somewhat soluble in chloroform.
Acetic Aldehyde Production Cost Processes with Cost Analysis
Acetic Aldehyde Production from Ethylene
The report involves the cost analysis of Acetic Aldehyde production by the Wacker process, which involves oxidation of ethylene using a homogeneous palladium/copper system to obtain acetaldehyde.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetic Aldehyde Production from Ethanol
The report revolves around the cost analysis of production of Acetic Aldehyde by the partial dehydrogenation of ethanol.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetic Aldehyde Production from Acetylene
The report is the detailed cost analysis of production of Acetic Aldehyde from hydration of acetylene catalysed by mercury(II) salts.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetic Aldehyde Production from Acetic Acid
The report revolves around the cost analysis of production of Acetic Aldehyde by hydrogenation of acetic acid.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Acetic Aldehyde |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Acetic Aldehyde Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Acetic Aldehyde but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Acetic Aldehyde market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Acetic Aldehyde manufacturing plant?
- How is Acetic Aldehyde manufactured?
- What is the process flow involved in producing Acetic Aldehyde?
- What are the raw material requirements and costs for producing Acetic Aldehyde?
- What is the total size of land required for setting up a Acetic Aldehyde manufacturing plant?
- What are the construction requirements for setting up a Acetic Aldehyde manufacturing plant?
- What are the machinery requirements for producing Acetic Aldehyde?
- What are the utility requirements and costs for producing Acetic Aldehyde?
- What are the manpower requirements for producing Acetic Aldehyde?
- What are the average salaries/wages of manpower working in a Acetic Aldehyde manufacturing plant?
- What are the packaging requirements and associated costs for Acetic Aldehyde?
- What are the transportation requirements and associated costs for Acetic Aldehyde?
- What are the capital costs for setting up a Acetic Aldehyde manufacturing plant?
- What are the operating costs for setting up a Acetic Aldehyde manufacturing plant?
- What should be the price of Acetic Aldehyde?
- What will be the income and expenditures for a Acetic Aldehyde manufacturing plant?
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