Acetone or Propanone Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Acetone (Propanone) manufacturing plant. It encompasses all critical aspects necessary for Acetone (Propanone) production, including the cost of Acetone (Propanone) production, Acetone (Propanone) plant cost, Acetone (Propanone) production costs, and the overall Acetone (Propanone) manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Acetone (Propanone) production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Acetone is a liquid chemical mainly used to produce plastics and other industrial products. It has applications in the medicine and cosmetics sectors as it is used in various general medication and cosmetic products. It is also utilized as a food additive and used for acne treatments to peel off dry skin. It is used in the manufacture of drugs, fibers, and other chemicals. It is used as the main ingredient in nail polish removers. In textiles, it finds use for degreasing wool and degumming silk. In solvent systems, it is usually mixed to make lacquers used in furniture finishes and automotive uses. In the pharmaceutical industry, it is used as a solvent and a denaturant in denatured alcohols.
The market for Acetone is driven by its application as a solvent in the production of automotive components and coatings, coupled with the expansion of the automotive sector, which elevates its demand in the automotive industry. Its function as an important solvent in the pharmaceutical industry for drug formulation and in the cosmetic industry for products like nail polish removers and skin creams, coupled with the rising focus on health and beauty products, boot its market expansion in the pharmaceutical and cosmetics industries.
Its utilization as a cleaning and degreasing agent makes it useful across various industries, such as textiles, electronics, and oil spill cleanup, which also supports its market growth. Its role as an important intermediate in the production of chemicals, such as methyl methacrylate and bisphenol A, promotes its demand in the chemical manufacturing sector. Additionally, the cost and availability of its raw materials, such as propylene, benzene, and isopropanol, that are required for the production of the chemical, further impact industrial Acetone procurement.
Raw Material for Acetone (Propanone) Production
According to the Acetone (Propanone) manufacturing plant project report, the key raw materials used in the production of Acetone (Propanone) include propylene; propylene-benzene; isopropanol.
Manufacturing Process of Acetone (Propanone)
The extensive Acetone (Propanone) production cost report consists of the following major industrial manufacturing processes:
- Production via direct oxidation of propylene: The manufacturing process of Acetone occurs via the direct gas-phase oxidation of propylene in the presence of O2 as the oxidizing agent with Au-supported TS-1 catalyst (Au/TS-1) to produce Acetone.
- Production via indirect oxidation of propylene: The production process of Acetone occurs via a two-step mechanism. Firstly, propylene is hydrated to form isopropyl alcohol, which is further subjected to oxidative dehydrogenation in the presence of air to produce Acetone as the final product. The reaction takes place at 130 °C in the presence of a SnO2-MoO3 catalyst.
- Production from propylene and benzene: The manufacturing process of Acetone occurs via the cumene process. In this process, benzene is alkylated with propylene to form cumene. Cumene is oxidized in the presence of air to produce Acetone as the final product and phenol as the byproduct.
- Production from isopropanol: The production process of Acetone occurs from isopropyl alcohol (IPA). The process involves feeding IPA and water through heat exchangers into a plug flow reactor (PFR), where the endothermic dehydrogenation of IPA occurs to form Acetone and hydrogen. The reactor effluent is sent to a separator, where hydrogen is removed as a byproduct. The remaining mixture of organics and water is purified in a distillation column to produce Acetone with 99.9 wt% purity.
Acetone or Propanone (C3H6O) is a liquid chemical that is the smallest and the simplest Ketone. It comprises three carbon atoms, six hydrogen atoms, and one oxygen atom. It is industrially produced, however is available naturally present in the environment in trees, plants, forest fires, and volcanic gases, as well as the byproduct of body fat breakdown. It is also found in tobacco smoke, vehicle exhaust, and landfill sites.
The chemical is colorless, flammable, and a volatile liquid with a uniquely pungent and irritating odor and taste. It evaporates with ease and dissolves in water. It's less dense than water, with vapors heavier than air. It is highly miscible in water, ethanol, ether, etc. Its freezing, boiling, and flash points are −94.7 °C, 56.05 °C, and −20 °C, respectively. Its molecular mass and density are 58.08 g/mol and 0.7845 g/cm3 (25 °C), respectively.
Acetone or Propanone Production Cost Processes with Cost Analysis
Acetone or Propanone Production from Propylene-Direct Oxidation
This report presents a detailed cost analysis of Acetone production by direct oxidation of propylene. The process involves the direct gas-phase oxidation of propylene in the presence of O2 with Au supported TS-1 catalyst (Au/TS-1) to produce Acetone.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetone or Propanone Production from Propylene- Indirect Oxidation
The report revolves around the economics of production of Acetone by a two step indirect oxidation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetone or Propanone Production from Propylene and Benzene
The report involves the cost analysis of production of Acetone by Cumene Process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acetone or Propanone Production from Isopropanol
This report provides an exhaustive economics of acetone production from isopropanol (Isopropyl alcohol).
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Acetone or Propanone |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost Project Economics: Capital Investment, Income and Expenditure Projections, Expected ROI and NPV, Profit and Loss Account, Depreciation, Taxation, Financial Analysis Other Analysis Covered in The Report: Value Chain Analysis, Product Pricing, Industry Standards and Regulations, Industry Best Practices, Key Success and Risk Factors |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Acetone or Propanone Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Acetone or Propanone but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Acetone or Propanone market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Acetone or Propanone manufacturing plant?
- How is Acetone or Propanone manufactured?
- What is the process flow involved in producing Acetone or Propanone?
- What are the raw material requirements and costs for producing Acetone or Propanone?
- What is the total size of land required for setting up a Acetone or Propanone manufacturing plant?
- What are the construction requirements for setting up a Acetone or Propanone manufacturing plant?
- What are the machinery requirements for producing Acetone or Propanone?
- What are the utility requirements and costs for producing Acetone or Propanone?
- What are the manpower requirements for producing Acetone or Propanone?
- What are the average salaries/wages of manpower working in a Acetone or Propanone manufacturing plant?
- What are the packaging requirements and associated costs for Acetone or Propanone?
- What are the transportation requirements and associated costs for Acetone or Propanone?
- What are the capital costs for setting up a Acetone or Propanone manufacturing plant?
- What are the operating costs for setting up a Acetone or Propanone manufacturing plant?
- What should be the price of Acetone or Propanone?
- What will be the income and expenditures for a Acetone or Propanone manufacturing plant?
- What are the profits/margins in producing Acetone or Propanone?
- What is the time required to break even?
- What is the return on investment in the Acetone or Propanone industry?
- What are the best industry practices for a Acetone or Propanone manufacturing plant?
- What are the key success and risk factors for a Acetone or Propanone manufacturing plant?
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